Automated warehouse solutions

Automated warehouse solutions

Automated warehouse solutions

Automated warehouse solutions

As the use of robotics and automation continue to grow, innovative trends are constantly being applied in warehouses and distribution centers around the world. This relatively new industrial phenomenon is also proving a rapid return on investment.

If all kind of jobs are suitable for robots?

No, not all of them. There is work to be done by people. And the serious challenge is finding the right combination of robotics and humans in the warehouse.

1. The human factor

There is no perfect human, everybody make a mistakes. But small mistakes can cause big problems when it happens in a warehouse. One area of ​​work where people are prone to simple mistakes is repetitive tasks and manual input. If consecutive errors are the result of wasting barcode scanning time or entering data. Automated solutions are of great benefit in this field.

Usually, warehouses rely on one of two types of automated scanning: camera-based and laser scanners. Cameras are more economical and can provide an image of the entire barcode, even if the code itself is damaged or partially covered. Laser-based scanning technology is best suited for scanning barcodes on flexible plastic bags.

In addition to accuracy ratios, automated and robotic scanning can dramatically improve the efficiency of your operations. AGVs and mobile robots equipped with camera scanners can scan several barcodes simultaneously. This eliminates the human error and will greatly improve the speed of inventory management.

2. High-speed visual inspections

Pre-shipment inspections are a necessary part of warehousing operations, but they take a long time and are sometimes affected by human error. By automating part or parts of the verification process, you can improve the quality of your shipment and reduce errors.

One way warehouse automation can improve the visual inspection process is through conveyor belt scanning technologies. Capable of scanning, weighing and sorting packages and shipments before leaving the facility, automated visual checks free people from this time-consuming and repetitive task.

In addition to weighing and sorting, automated warehouse visual inspection solutions have the potential to read text and barcodes, measure sizes and align, locate defects, and other operating models. This technology can improve almost every aspect of quality control.

3. Arranging and palletizing

There are two types of robotics that are traditionally used for stacking and palletizing in a warehouse setting: articulated robots and linear robots. Both of these options are an excellent choice for any warehouse operation. Their effectiveness is great for dealing with bulky, numerous, heavy inventory.

If you have a warehouse with a heating or refrigerator, the stacking and palletizing robots will be able to withstand extreme temperatures longer than humans. Adding these solutions will increase worker safety and comfort by automating this component of warehouse workflows.

4. Transportation

People in distribution centers and manufacturing companies process the goods and transport them. AGV and AMR (Autonomous Mobile Robots) are now freeing workers to perform more value-added tasks and improve overall safety by traveling at a safe speed while minimizing the risk of injury or accident.

5. Zone selection

Studies show that people in storage environments sometimes go up to 35 km a day. By selecting zones, workers are tasked with observing a small workspace that allows robots to fulfill the heavy and monotonous obligation to transport material back and forth. Since humans can only focus on order processing, double or triple efficiency gains are noticeable in robotic environments.

The benefits of automated robots

There are several other ways that automated vehicles can work with and in conjunction with the human workforce, improving many areas of warehouse operations.
● AMRs are equipped with sensors to identify packet information for sorting and inventory purposes.
● Using RFID sensors, AMRs can provide accurate and daily or weekly inventory data updates, preventing problems and delays.
● AMRs handling inventory counts prevent theft.
● AMRs can work with people, transporting goods from workstation to workstation, saving time and energy.

 

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